回流焊工艺中炉温分布的多目标优化
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国家自然科学基金面上项目(No.12271071);重庆英才·创新创业领军人才·创新创业示范团队项目(No.CQYC20210309536)


Multi-Objective Optimization for Furnace Temperature Profile in Reflow Soldering Process
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    摘要:

    炉温曲线是表面贴装技术中回流焊工艺的核心,优化炉温曲线对实现回焊炉高效、高质量生产至关重要。基于牛顿冷却定律,构建传送带最大过炉速度模型以提高焊接工艺的可控性,使生产过程中的参数更加稳定,从而实现回焊炉高质量生产;进一步将制程界限参数化,利用加热因子公式,通过加热因子多目标优化模型搭建回焊炉炉温调控系统,实现回焊炉高效率生产;利用ε-约束标量化方法,引入更新的加热因子,将问题转化为单目标优化问题,并用遗传算法优化结果,精确设定各温区温度和传送带速度等参数。实验结果显示上述优化方法能够在确保回焊炉生产效率的同时获得相应较低的系统成本和较高的产品质量。所提出的优化方法为回焊炉的高效运行提供了新的借鉴和参考。

    Abstract:

    The furnace temperature profile serves as the cornerstone of the reflow oven process in surface mount technology, and optimizing the furnace temperature curve is vital for achieving both high efficiency and quality in reflow oven production. Drawing upon Newton’s law of cooling, a model is formulated to determine the maximum conveyor belt speed through the oven, thereby enhancing the controllability of the welding process and stabilizing production parameters for superior reflow oven quality. Furthermore, process boundaries are parameterized, and a multi-objective optimization model of heating factors is established to design a temperature control system for the reflow oven, ensuring high production efficiency. By employing a constrained quantification method and introducing updated heating factors, the problem is transformed into a single-objective optimization task. Genetic algorithms are then utilized to optimize the results, precisely tuning parameters such as the temperature in each zone and the conveyor belt speed. Experimental findings indicate that the above optimization method can ensure the production efficiency of the reflow oven while achieving lower system costs and superior product quality. The proposed optimization method provides novel insights and references for the efficient operation of reflow ovens.

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刘朗亭,刘学文,李汶霞.回流焊工艺中炉温分布的多目标优化[J].重庆师范大学学报自然科学版,2025,42(2):88-99

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  • 在线发布日期: 2025-06-06